Turnkey Automated Battery Pack Assembly Production Line

Product Description

Product Description

Comprehensive Solid-State Battery Module PACK Automatic Production Line for Efficient Output 12PPM is designed for the modular production of solid-state batteries, featuring high automation, flexibility, and integrated quality control (QC) systems. It ensures efficient production while maintaining strict quality standards. The line is suitable for electric vehicles, energy storage systems, consumer electronics, and more, supporting the production of various specifications of solid-state battery modules.

Key Parameters	Description
Estimated Daily Output	500-1000 modules (adjustable based on configuration and production cycle time)
Estimated Daily Energy Consumption	5000-8000 kWh (calculated based on equipment runtime and power consumption)
Included Equipment	Automatic assembly machines, laser welding machines, inspection equipment, packaging machines, conveyor systems, QC integration systems
Payment Terms	50% advance payment, 50% before shipment
Delivery Lead Time	2-3 months (from contract signing to equipment delivery)

Key Features and Functions
High Automation: Fully automated assembly equipment reduces manual intervention and improves production efficiency.
Integrated QC System: Real-time monitoring of welding quality, voltage, internal resistance, temperature, and other critical parameters ensures product consistency.
Flexible Design: Supports the production of multiple battery module specifications and can be easily reconfigured.
Intelligent Management: Integrated MES (Manufacturing Execution System) for real-time production data monitoring, analysis, and traceability.
Energy Efficiency: Utilizes energy-saving equipment to reduce power consumption and meet green manufacturing standards.
High Reliability: Stable operation with low failure rates, supporting continuous production.
 

Product Parameters

 

Technical Specification	Technical Parameter		Remarks
Line Efficiency	≥12PPM		Adjustable based on configuration
Production Line Dimension	60000mm*8500mm*3500mm(L*W*H)		Adjustable based on workstation layout
Final Yield Rate	≥99.8%
Line Failure Rate	≤2%
Appearance Color	Custom
Inspection Capability	Welding quality, voltage, internal resistance, temperature, etc.		Ensures product consistency
	Voltage: ±0.01V, Internal Resistance: ±0.1mΩ		High-precision inspection equipment
Environmental Requirements	Operating Temperature	10-25ºC	Ensures stable equipment operation
	Relative Humidity	40-60%	Prevents battery moisture damage
	Power Supply	380V±10%, 50Hz	Standard industrial power supply
Air Source Requirement	Compressed air pressure 0.5~0.7MPa
Delivery Lead Time	Delivery Time	1-2 months	From contract signing to delivery
After-Sales Service	Warranty Period	2 year	Lifetime technical support provided
	Installation and Debugging	Installation, debugging, and operator training provided	Ensures smooth production startup
	Response Time	24-hour response	Quick resolution of customer issues

 

NO.	Process Flow
1	Heat Conduction Plate Loading
2	Terminal Tab Cutting Inspection
3	Cell Loading
4	Cell Glue Applying
5	Terminal Tab Bracket Assemblying
6	Cell Insulation Testing
7	Unit Glue Applying
8	Module Stacking
9	Busbar Installation
10	Terminal Tab Bending
11	Terminal Tab Flatting
12	NG Cell Re-work
13	Insulation Testing
14	Laser Welding
15	Post-Welding Testing
16	Insulation&Voltage Double-Sided Detection
17	Sense Lead Insulation
18	EOL Testing
19	Module Off-Loading

1.Cell Loading
Action process:Operator will standard material frame through the cantilever crane handling on the material position, through the speed line conveyor transfer to the lower material transfer position, the lower material transfer gripper grips the double product to prevent the lower material flip station, flip station will be vertical state of the product placed horizontally at the conveyor belt, the conveyor belt through the transfer of the product will be transported to the next process.

2.Cell Process Station
Cell loading robot will transfer the product to the core weighing position, the weighing mechanism through the pressure sensor for detection, weighing robot will core for thickness measurement and lug pre-leveling, OCV test is completed on the core for data uploading, transported to the lug cutting process for cutting, lug length detection, the final test, such as unqualified products through the robot sorting and transfer to the OK under the material or NG throwing material.

3.Module Stacking&Pressing Off the Line
Action process: the robot will transfer the product, and then the product to paste double-sided tape process, through the robot will transfer the product stacking position in order to place the product compression rotating, rotating to the lower material position extrusion tooling transfer module, artificial steel ties and other components for assembly, extrusion assembled finished module, cantilever crane artificial lifting off the line.

4.Terminal Tab Laser Welding
Action flow: the products on the pallet flow to the pole ear welding station, pallet blocking, jacking cylinders will pallet jacking module, the camera on the first point of the photo sequential addressing, welding pressure foot action laser ranging, in line with the dimensions of the requirements of the welding of the three lugs, in turn welding will be turned over to the other side of the module in order to take pictures of the action, ranging, welding, welding is completed to jacking, blocking the fall of the product flow of the next process.

 Application Scenarios

Packaging & Shipping

Company Profile

Huiyao Laser Technology (LuoYang) Co., Ltd.(AKA Yao Laser) is an industry-leading manufacturer of new energy intelligent equipment, dedicated to providing innovative turnkey solutions for Battery Module PACK Production Lines and CCS Intelligent Manufacturing Production Line across various industries. Since its establishment in2019, Yao Laser has continuously advanced the development and application of laser technology, providing customers with high-quality, high-performance laser equipment and Battery Module PACK Automated Production Lines, and CCS Intelligent Manufacturing Production Line. Since its establishment, Huiyao Laser has established deep cooperation with well-known domestic and international enterprises, such as CALB(China Aviation Lithium Battery), BYD, SVOLT Energy, State Energy Group, Xuji Group, Sacred Sun Power, Tianhui Lithium Battery, New Taihang, Harbin Coslight, and Wan Yang Lithium Battery.
 

Representative Clients

 

Certifications & Advantages

Exhibition&Customers

FAQ

1.How is production efficiency ensured?
High automation and intelligent management systems ensure production efficiency and product quality.

2.How is product quality controlled?
The integrated QC system monitors welding quality, voltage, internal resistance, and other parameters in real-time to ensure product consistency.

3.Can the production line be customized?
Yes, the production line can be customized to support different specifications and processes based on customer requirements.

4.What is the energy consumption?
Energy-saving equipment is used to optimize energy consumption and meet environmental standards.

5.What is the delivery lead time?
The typical delivery lead time is 3-4 months from contract signing to equipment delivery.

6.What after-sales services are provided?
Services include installation, debugging, operator training, a 1-year warranty, and lifetime technical support.