Factory Customization Electric Vehicle Power Battery Pack Production Assembly Line Machine

Product Description

Product Description

 Flexible Solid-State Battery Module PACK Assembly Production Line

 This production line is designed for the modular production of solid-state batteries, featuring high automation, flexibility, and integrated quality control (QC) systems. It ensures efficient production while maintaining strict quality standards. The line is suitable for electric vehicles, energy storage systems, consumer electronics, and more, supporting the production of various specifications of solid-state battery modules.
 

Key Parameters	Description
Estimated Daily Output	500-1000 modules (adjustable based on configuration and production cycle time)
Estimated Daily Energy Consumption	5000-8000 kWh (calculated based on equipment runtime and power consumption)
Included Equipment	Automatic assembly machines, laser welding machines, inspection equipment, packaging machines, conveyor systems, QC integration systems
Payment Terms	50% advance payment, 50% before shipment
Delivery Lead Time	2-3 months (from contract signing to equipment delivery)

Key Features and Functions
High Automation: Fully automated assembly equipment reduces manual intervention and improves production efficiency.
Integrated QC System: Real-time monitoring of welding quality, voltage, internal resistance, temperature, and other critical parameters ensures product consistency.
Flexible Design: Supports the production of multiple battery module specifications and can be easily reconfigured.
Intelligent Management: Integrated MES (Manufacturing Execution System) for real-time production data monitoring, analysis, and traceability.
Energy Efficiency: Utilizes energy-saving equipment to reduce power consumption and meet green manufacturing standards.
High Reliability: Stable operation with low failure rates, supporting continuous production.
 

Included Workstations
Loading Station: Automated loading system feeds battery cells into the production line.
Assembly Station: Automated assembly machines assemble battery cells into modules.
Welding Station: Laser welding machines perform high-precision welding on battery modules.
Inspection Station: Integrated QC system inspects welding quality, voltage, internal resistance, temperature, and other parameters.
Packaging Station: Automated packaging machines package finished products.
Unloading Station: Finished products are transported to the storage area via an automated unloading system.

Production Line Working Principle
The production line uses automated equipment and an integrated QC system to achieve automatic assembly, welding, inspection, and packaging of battery modules. Each workstation is connected via a conveyor system to ensure a continuous and efficient production process. The QC system monitors production data in real-time to ensure product quality, while the MES system optimizes production cycles and improves efficiency.

Production Line Application Scope
This production line is suitable for manufacturing solid-state battery modules with the following specifications and applications:
Specifications: 50Ah-100Ah, 3.7V-4.2V
Power: Suitable for medium to high-power applications
Applications: Electric vehicles, energy storage systems, consumer electronics, industrial equipment, etc.

Production Line Technical Parameters

Parameter Category	Parameter Item	Parameter Value	Remarks
Production Efficiency	Daily Output	500-1000 modules	Adjustable based on configuration
	Cycle Time	30-60 seconds/module	Depends on module complexity
Energy Consumption	Daily Energy Consumption	5000-8000 kWh	Based on equipment runtime and power
	Total Equipment Power	100-200 kW	Adjustable based on configuration
Equipment Configuration	Included Equipment	Automatic assembly machines, laser welding machines, inspection equipment, packaging machines, conveyor systems, QC integration systems	Customizable based on customer needs
	Control System	PLC + Touchscreen	Supports remote monitoring and data analysis
	Intelligent Management	Integrated MES system	Real-time production data monitoring
Production Line Specifications	Line Length	20-50 meters	Adjustable based on workstation layout
	Line Width	2-3 meters	Adjustable based on equipment layout
	Line Height	2-2.5 meters	Adjustable based on equipment height
Product Specifications	Battery Capacity	50Ah-100Ah	Supports multiple capacity specifications
	Battery Voltage	3.7V-4.2V	Supports multiple voltage specifications
	Module Size	Customizable	Designed based on customer requirements
Welding Technology	Welding Method	Laser welding	High precision, low resistance
	Welding Precision	±0.1mm	Ensures welding quality
Inspection Capability	Inspection Items	Welding quality, voltage, internal resistance, temperature, etc.	Ensures product consistency
	Inspection Precision	Voltage: ±0.01V, Internal Resistance: ±0.1mΩ	High-precision inspection equipment
Packaging Capability	Packaging Method	Automated packaging	Supports multiple packaging formats
	Packaging Speed	Synchronized with production cycle	Ensures production efficiency
Environmental Requirements	Operating Temperature	20-25ºC	Ensures stable equipment operation
	Relative Humidity	40-60%	Prevents battery moisture damage
	Power Supply	380V±10%, 50Hz	Standard industrial power supply
Delivery Lead Time	Delivery Time	3-6 months	From contract signing to delivery
After-Sales Service	Warranty Period	1 year	Lifetime technical support provided
	Installation and Debugging	Installation, debugging, and operator training provided	Ensures smooth production startup
	Response Time	24-hour response	Quick resolution of customer issues

 Application Scenarios

 

Main Products

Company Profile

Huiyao Laser Technology (LuoYang) Co., Ltd. (AKA Yao Laser) is an industry-leading manufacturer of new energy intelligent equipment, dedicated to providing innovative turnkey solutions for Battery Module PACK Production Lines and CCS Intelligent Manufacturing Production Line across various industries.
Since its establishment in2019, Yao Laser has continuously advanced the development and application of laser technology, providing customers with high-quality, high-performance laser equipment and Battery Module PACK Automated Production Lines, and CCS Intelligent Manufacturing Production Line. 
The company covers an area of 10,800 Square Meters and is equipped with a number of automated and semi-automated production lines and advanced laser welding equipment.

Certifications

It holds IS09001 Quality Management System Certification, IS014001Environmental Management System Certification and IS045001 Occupational Health and Safety Management Certification, The company actively promote standardized production models, improves product quality management and ensure after-sales service guarantee, and commits to providing customers with reliable products and high-quality service.

Exhibition&Customers

Our Partners

Since its establishment, Huiyao Laser has established deep cooperation with well-known domestic and international enterprises, such as CALB(China Aviation Lithium Battery), BYD, SVOLT Energy, State Energy Group, Xuji Group, Sacred Sun Power, Tianhui Lithium Battery, New Taihang, Harbin Coslight,and Wan Yang Lithium Battery.

FAQ

Q1:How is production efficiency ensured?
A1:High automation and intelligent management systems ensure production efficiency and product quality.

Q2:How is product quality controlled?
A2:integrated QC system monitors welding quality, voltage, internal resistance, and other parameters in real-time to ensure product consistency.

Q3:Can the production line be customized?
A3:Yes, the production line can be customized to support different specifications and processes based on customer requirements.

Q4:What is the energy consumption?
A4:Energy-saving equipment is used to optimize energy consumption and meet environmental standards.

Q5:What is the delivery lead time?
A5:The typical delivery lead time is 3-6 months from contract signing to equipment delivery.

Q6:What after-sales services are provided?
A6:Services include installation, debugging, operator training, a 1-year warranty, and lifetime technical support.