Huiyao Laser Quality Inspection Technology for Efficient Battery Assembly

• Customization: Available
• Production Scores: Multiple Varieties
• Production Continuity: Continuous
• Model NO.: Huiyao Laser
• Condition: New
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Transport Package: Wooden Box Packing
• Trademark: Huiyao Laser
• Origin: China
• Production Capacity: 12ppm
• Package Size: 2400.00cm * 2000.00cm * 2500.00cm
• Package Gross Weight: 2000.000kg

Product Description

Product Description

The Comprehensive Solid-State Battery Module PACK Automatic Production Line for Efficient Output 12PPM is a marvel of modern engineering, tailored for the seamless modular production of cutting-edge solid-state batteries. This innovative line boasts remarkable features such as high automation, unmatched flexibility, and state-of-the-art integrated quality control (QC) systems. Designed to deliver peak production efficiency while upholding the highest quality standards, this production line is versatile enough to cater to the needs of electric vehicles, robust energy storage systems, cutting-edge consumer electronics, and beyond. It adeptly supports the manufacture of a wide array of solid-state battery module specifications, making it an invaluable asset for industries aiming for excellence.

Key Parameters	Description
Estimated Daily Output	500-1000 modules (adjustable based on configuration and production cycle time)
Estimated Daily Energy Consumption	5000-8000 kWh (calculated based on equipment runtime and power consumption)
Included Equipment	Automatic assembly machines, laser welding machines, inspection equipment, packaging machines, conveyor systems, QC integration systems
Payment Terms	50% advance payment, 50% before shipment
Delivery Lead Time	2-3 months (from contract signing to equipment delivery)

Key Features and Functions
High Automation: Experience a new era of production efficiency with fully automated assembly equipment that significantly reduces the need for manual intervention, optimizing the entire manufacturing process.
Integrated QC System: With cutting-edge, real-time monitoring capabilities, our system meticulously oversees welding quality, voltage levels, internal resistance, temperature, and other pivotal parameters, ensuring the ultimate in product consistency and reliability.
Flexible Design: Our adaptable design is built to accommodate the production of diverse battery module specifications, providing the flexibility to reconfigure with ease, ensuring your production line is always future-ready.
Intelligent Management: Harness the power of an integrated MES (Manufacturing Execution System) to gain unparalleled insights with real-time production data monitoring, in-depth analysis, and comprehensive traceability, streamlining management and enhancing operational oversight.
Energy Efficiency: Embrace sustainable manufacturing with energy-saving equipment designed to minimize power consumption while adhering to stringent green manufacturing standards, fostering an eco-friendly production environment.
High Reliability: Benefit from the pinnacle of reliability with equipment engineered for stable operation, characterized by impressively low failure rates, ensuring uninterrupted and continuous production.

Product Parameters

Technical Specification	Technical Parameter		Remarks
Line Efficiency	≥12PPM		Adjustable based on configuration
Production Line Dimension	60000mm*8500mm*3500mm(L*W*H)		Adjustable based on workstation layout
Final Yield Rate	≥99.8%
Line Failure Rate	≤2%
Appearance Color	Custom
Inspection Capability	Welding quality, voltage, internal resistance, temperature, etc.		Ensures product consistency
	Voltage: ±0.01V, Internal Resistance: ±0.1mΩ		High-precision inspection equipment
Environmental Requirements	Operating Temperature	10-25ºC	Ensures stable equipment operation
	Relative Humidity	40-60%	Prevents battery moisture damage
	Power Supply	380V±10%, 50Hz	Standard industrial power supply
Air Source Requirement	Compressed air pressure 0.5~0.7MPa
Delivery Lead Time	Delivery Time	1-2 months	From contract signing to delivery
After-Sales Service	Warranty Period	2 year	Lifetime technical support provided
	Installation and Debugging	Installation, debugging, and operator training provided	Ensures smooth production startup
	Response Time	24-hour response	Quick resolution of customer issues

NO.	Process Flow
1	Heat Conduction Plate Loading
2	Terminal Tab Cutting Inspection
3	Cell Loading
4	Cell Glue Applying
5	Terminal Tab Bracket Assemblying
6	Cell Insulation Testing
7	Unit Glue Applying
8	Module Stacking
9	Busbar Installation
10	Terminal Tab Bending
11	Terminal Tab Flatting
12	NG Cell Re-work
13	Insulation Testing
14	Laser Welding
15	Post-Welding Testing
16	Insulation&Voltage Double-Sided Detection
17	Sense Lead Insulation
18	EOL Testing
19	Module Off-Loading

1. Cell Loading
Action process: The operator expertly maneuvers the standard material frame into position using the cantilever crane. It is seamlessly transferred via the speed line conveyor to the lower material transfer area. Here, the lower material transfer gripper securely holds the double product, preventing mishaps at the flip station. The flip station then elegantly transitions the product from a vertical to a horizontal state on the conveyor belt, which subsequently carries it effortlessly to the next stage of production.

2. Cell Process Station
The cell loading robot meticulously transfers products to the core weighing position, where the weighing mechanism, equipped with precision pressure sensors, conducts thorough detection. The weighing robot then adeptly measures core thickness and performs lug pre-leveling. Following the completion of the OCV test, data is expertly uploaded. Products are then smoothly transported to the lug cutting process for precise cutting and lug length assessment. The final quality test ensures only the finest products proceed, with unqualified items being efficiently sorted and directed by robots to their respective OK or NG destinations.

3. Module Stacking & Pressing Off the Line
Action process: Products are expertly handled and transferred by the robot to the double-sided tape application area. The robot then arranges the products at the stacking position, ensuring perfect alignment for compression and rotational processing. The extrusion tooling transfers the module to the lower material position, where skilled assembly with artificial steel ties and other components takes place. Upon completion, the finished module is lifted off the line with precision by the cantilever crane.

4. Terminal Tab Laser Welding
Action flow: Products elegantly flow to the pole ear welding station, and pallet movement is efficiently regulated by blocking and jacking cylinders. The camera captures a precise sequential addressing on the first point, while the welding pressure foot action ensures laser ranging meets exact dimensional requirements. Each of the three lugs is meticulously welded, followed by a seamless rotation to the module's opposite side for additional imaging, ranging, and welding. The process concludes with the jacking and blocking mechanisms facilitating the smooth transition of products to the next process stage.

Application Scenarios

Packaging & Shipping

Company Profile

Huiyao Laser Technology (Luoyang) Co., Ltd. (also known as Yao Laser) stands as a pioneering force in the realm of new energy intelligent equipment. Renowned for delivering cutting-edge turnkey solutions, we specialize in Battery Module PACK Production Lines and CCS Intelligent Manufacturing Production Lines that cater to a diverse array of industries. Since our inception in 2019, Yao Laser has been at the forefront of laser technology innovation, constantly pushing boundaries to offer our esteemed clientele high-quality, high-performance laser equipment. Our expertise extends to the creation of Automated Production Lines for Battery Module PACK and CCS Intelligent Manufacturing, reflecting our unwavering commitment to excellence. Our reputation is further solidified through our strategic collaborations with prestigious domestic and global enterprises such as CALB (China Aviation Lithium Battery), BYD, SVOLT Energy, State Energy Group, Xuji Group, Sacred Sun Power, Tianhui Lithium Battery, New Taihang, Harbin Coslight, and Wan Yang Lithium Battery. These alliances underscore our role as a trusted partner in the energy sector.

Representative Clients

Certifications & Advantages

Exhibition&Customers

FAQ

1.How is production efficiency ensured?
High automation and intelligent management systems ensure production efficiency and product quality.

2.How is product quality controlled?
The integrated QC system monitors welding quality, voltage, internal resistance, and other parameters in real-time to ensure product consistency.

3.Can the production line be customized?
Yes, the production line can be customized to support different specifications and processes based on customer requirements.

4.What is the energy consumption?
Energy-saving equipment is used to optimize energy consumption and meet environmental standards.

5.What is the delivery lead time?
The typical delivery lead time is 3-4 months from contract signing to equipment delivery.

6.What after-sales services are provided?
Services include installation, debugging, operator training, a 1-year warranty, and lifetime technical support.