Automated Quality Inspection for Pouch Battery Production Line by Huiyao

• Customization: Available
• Production Scores: Multiple Varieties
• Production Continuity: Continuous
• Model NO.: Huiyao Laser
• Condition: New
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Transport Package: Wooden Box Packing
• Trademark: Huiyao Laser
• Origin: China
• Production Capacity: 12ppm
• Package Size: 2400.00cm * 2000.00cm * 2500.00cm
• Package Gross Weight: 2000.000kg

Product Description

Product Description

Introducing the pinnacle of innovation in battery production: the Comprehensive Solid-State Battery Module PACK Automatic Production Line, engineered by Huiyao Laser Technology (Luoyang) Co., Ltd. This state-of-the-art line boasts a remarkable efficiency of 12PPM, purpose-built for the sophisticated modular production of solid-state batteries. Experience unmatched automation, exceptional flexibility, and a seamless integration of advanced quality control (QC) systems. This production marvel not only guarantees efficient output but also upholds the highest quality standards, ensuring precision in every detail. Perfectly suited for applications across electric vehicles, energy storage systems, consumer electronics, and beyond, this line adeptly supports the creation of various specifications of solid-state battery modules.

Key Parameters	Description
Estimated Daily Output	500-1000 modules (adjustable based on configuration and production cycle time)
Estimated Daily Energy Consumption	5000-8000 kWh (calculated based on equipment runtime and power consumption)
Included Equipment	Automatic assembly machines, laser welding machines, inspection equipment, packaging machines, conveyor systems, QC integration systems
Payment Terms	50% advance payment, 50% before shipment
Delivery Lead Time	2-3 months (from contract signing to equipment delivery)

Key Features and Functions
High Automation: This cutting-edge equipment is fully automated, minimizing manual intervention to dramatically enhance production efficiency and operational precision.
Integrated QC System: Engage in real-time monitoring of essential parameters such as welding quality, voltage, internal resistance, temperature, and more, ensuring unwavering product consistency and quality.
Flexible Design: Designed with flexibility in mind, it supports a multitude of battery module specifications and can be effortlessly reconfigured to meet diverse production demands.
Intelligent Management: Harness the power of an integrated MES (Manufacturing Execution System) for comprehensive real-time monitoring, insightful analysis, and full traceability of production data, enhancing decision-making and efficiency.
Energy Efficiency: Equipped with cutting-edge, energy-saving technology, this line significantly reduces power consumption, aligning with green manufacturing principles and sustainability goals.
High Reliability: Delivering stable operation with impressively low failure rates, this system supports seamless, continuous production, reinforcing reliability at every manufacturing stage.

Product Parameters

Technical Specification	Technical Parameter		Remarks
Line Efficiency	≥12PPM		Adjustable based on configuration
Production Line Dimension	60000mm*8500mm*3500mm(L*W*H)		Adjustable based on workstation layout
Final Yield Rate	≥99.8%
Line Failure Rate	≤2%
Appearance Color	Custom
Inspection Capability	Welding quality, voltage, internal resistance, temperature, etc.		Ensures product consistency
	Voltage: ±0.01V, Internal Resistance: ±0.1mΩ		High-precision inspection equipment
Environmental Requirements	Operating Temperature	10-25ºC	Ensures stable equipment operation
	Relative Humidity	40-60%	Prevents battery moisture damage
	Power Supply	380V±10%, 50Hz	Standard industrial power supply
Air Source Requirement	Compressed air pressure 0.5~0.7MPa
Delivery Lead Time	Delivery Time	1-2 months	From contract signing to delivery
After-Sales Service	Warranty Period	2 year	Lifetime technical support provided
	Installation and Debugging	Installation, debugging, and operator training provided	Ensures smooth production startup
	Response Time	24-hour response	Quick resolution of customer issues

NO.	Process Flow
1	Heat Conduction Plate Loading
2	Terminal Tab Cutting Inspection
3	Cell Loading
4	Cell Glue Applying
5	Terminal Tab Bracket Assemblying
6	Cell Insulation Testing
7	Unit Glue Applying
8	Module Stacking
9	Busbar Installation
10	Terminal Tab Bending
11	Terminal Tab Flatting
12	NG Cell Re-work
13	Insulation Testing
14	Laser Welding
15	Post-Welding Testing
16	Insulation&Voltage Double-Sided Detection
17	Sense Lead Insulation
18	EOL Testing
19	Module Off-Loading

1.Cell Loading
Action process: The operator, utilizing a state-of-the-art cantilever crane, skillfully positions the standardized material frame onto the designated area. Then, with the seamless operation of the high-speed conveyor system, the materials are transported to the lower material transfer station. Here, a sophisticated gripper mechanism ensures the double products are securely held, preventing any mishaps during the flip station process. This station marvelously transitions the product from a vertical to a horizontal state on the conveyor belt, ensuring its flawless conveyance to the subsequent process stage.

2.Cell Process Station
At this cutting-edge cell process station, a highly efficient loading robot delicately transfers the product to the precise core weighing position. Utilizing advanced pressure sensors, the weighing mechanism detects the core's weight with exactitude. Next, a specialized weighing robot carries out a meticulous thickness measurement and performs lug pre-leveling. Following this, the OCV test is executed with precision, allowing for flawless data uploading. The product then proceeds seamlessly to the lug cutting process, where it undergoes lug length detection and final testing. Any products deemed unqualified are expertly sorted and transferred by the robot to either the OK material section or redirected to the NG area for further handling.

3.Module Stacking⪻essing Off the Line
Action process: In this stage, a highly efficient robot seamlessly transfers the product to the double-sided tape application process. With precision, the robot aligns the product in the stacking position, ensuring that each unit is compressed and rotated perfectly. The module is then transferred to the extrusion tooling section for meticulous assembly with artificial steel ties and other components. Once assembled, the finished module is expertly lifted off the line using an advanced cantilever crane, showcasing an impressive synthesis of automation and manual oversight.

4.Terminal Tab Laser Welding
Action flow: As products are methodically moved on pallets to the pole ear welding station, an intricate process of jacking and sequential addressing begins. The jacking cylinders elevate the pallet module, while a high-precision camera captures the first point for accurate addressing. Following this, the welding pressure foot engages in precise laser ranging, ensuring the exact dimensional requirements are met for welding the three lugs. Post-welding, the module is adeptly turned over for additional imaging, ranging, and welding. Upon completion, the jacking mechanism releases, allowing the product to seamlessly progress to the next stage of its journey.

Application Scenarios

Packaging & Shipping

Company Profile

Huiyao Laser Technology (LuoYang) Co., Ltd. (also known as Yao Laser) stands as a beacon of innovation and excellence in the domain of new energy intelligent equipment. As an industry-leading manufacturer, we are laser-focused on delivering state-of-the-art turnkey solutions tailored for Battery Module PACK Production Lines and CCS Intelligent Manufacturing Production Lines, serving a diverse array of industries. Since our inception in 2019, Yao Laser has been at the forefront of laser technology advancements, tirelessly working to bring to market high-quality, high-performance laser equipment that redefine industry standards. Our Automated Production Lines for Battery Module PACK and CCS Intelligent Manufacturing are engineered to perfection, ensuring seamless integration and unmatched efficiency. Over the years, Huiyao Laser has cultivated profound collaborations with esteemed domestic and international enterprises, including CALB (China Aviation Lithium Battery), BYD, SVOLT Energy, State Energy Group, Xuji Group, Sacred Sun Power, Tianhui Lithium Battery, New Taihang, Harbin Coslight, and Wan Yang Lithium Battery, reinforcing our reputation as a trusted partner in innovation.

Representative Clients

Certifications & Advantages

Exhibition&Customers

FAQ

1.How is production efficiency ensured?
High automation and intelligent management systems ensure production efficiency and product quality.

2.How is product quality controlled?
The integrated QC system monitors welding quality, voltage, internal resistance, and other parameters in real-time to ensure product consistency.

3.Can the production line be customized?
Yes, the production line can be customized to support different specifications and processes based on customer requirements.

4.What is the energy consumption?
Energy-saving equipment is used to optimize energy consumption and meet environmental standards.

5.What is the delivery lead time?
The typical delivery lead time is 3-4 months from contract signing to equipment delivery.

6.What after-sales services are provided?
Services include installation, debugging, operator training, a 1-year warranty, and lifetime technical support.