Modular Battery Pack Production Line with Laser Welding for Ess Units

Product Details
Customization: Available
Production Scores: Multiple Varieties
Production Continuity: Continuous
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  • Modular Battery Pack Production Line with Laser Welding for Ess Units
  • Modular Battery Pack Production Line with Laser Welding for Ess Units
  • Modular Battery Pack Production Line with Laser Welding for Ess Units
  • Modular Battery Pack Production Line with Laser Welding for Ess Units
  • Modular Battery Pack Production Line with Laser Welding for Ess Units
  • Modular Battery Pack Production Line with Laser Welding for Ess Units
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  • Overview
  • Product Description
  • Main Products
  • Company Profile
  • Certifications
  • Exhibition&Customers
  • Our Partners
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
HY-Auto
Condition
New
Automation
Automatic
After-sales Service
Engineers Available to Service Machinery Overseas
OEM
Yes
Quality
100% Inspection
Welding Precision
±0.1mm
Degree of Automation
≥ 95%
Transport Package
International Shipping Packaging
Specification
Standard
Trademark
Huiyao Laser
Origin
China

Product Description

Product Description

The Huiyao Laser Energy Storage Prismatic Battery Module PACK Line represents a pinnacle of efficiency and innovation, delivering a highly customized automated production experience specifically crafted for the energy storage sector. This cutting-edge line is perfectly suited for diverse scenarios including large-scale energy storage systems, home energy storage solutions, and industrial energy storage applications. By integrating state-of-the-art laser welding technology, automated assembly operations, and intelligent detection systems, this line ensures the production of battery modules that boast exceptional consistency and unmatched reliability.

Modular Battery Pack Production Line with Laser Welding for Ess Units
Modular Battery Pack Production Line with Laser Welding for Ess Units
High-precision Laser Welding

Utilizing advanced laser welding technology, our line guarantees precision welding between cell tabs and connection pieces. This technique ensures high-strength, low-resistance welds that significantly enhance the electrical performance and safety of the battery modules, setting new industry standards.
The welding process is impeccably contact-free and pollution-free, making it ideal for producing energy storage batteries that adhere to the highest standards.
 
Fully Automated Production

Our production line boasts a high degree of automation, encompassing cell feeding, sorting, stacking, welding, encapsulation, detection, and unloading processes. This comprehensive automation drastically reduces manual intervention, elevating production efficiency to remarkable heights.
The stability of our automated equipment ensures seamless operation, effortlessly meeting the rigorous demands of continuous 7x24-hour production cycles.
Modular Battery Pack Production Line with Laser Welding for Ess Units
 
Modular Battery Pack Production Line with Laser Welding for Ess Units
Intelligent Detection and Monitoring


Equipped with an array of sophisticated detection devices, including voltage detectors, internal resistance testers, and insulation withstand voltage testers, this system guarantees that each module's electrical performance and safety are up to par with stringent standards.
Our intelligent monitoring system captures production data in real-time, facilitating quality traceability and enabling seamless process optimization.
 
Flexible Customized Design

The production line offers remarkable flexibility, allowing adjustments tailored to customer specifications, capable of efficiently producing prismatic battery modules in various sizes and models.
With its modular design, the line is conveniently primed for future upgrades and maintenance, meeting expanding capacity demands effortlessly.
Modular Battery Pack Production Line with Laser Welding for Ess Units
 
Modular Battery Pack Production Line with Laser Welding for Ess Units


High Efficiency, Energy-saving and Environment-friendly

Incorporating energy-saving designs and eco-friendly materials, our production line minimizes energy consumption and reduces environmental impact, aligning with sustainable practices.
Processes such as glue coating and welding adhere to green manufacturing standards, aiding customers in achieving their sustainable development goals.

 

Main Parameters
Production Cycle ≥ 12 PPM (Can be adjusted according to requirements)
Welding Precision ±0.1mm
Detection Items Voltage, Internal Resistance, Insulation, Withstand Voltage, etc.
Applicable Cell Types Prismatic Cells (Lithium Iron Phosphate, Nickel - Cobalt - Manganese Lithium, etc.)
Production Line Compatibility Supports various module sizes and structural designs
Degree of Automation ≥ 95%

Product Process Flow
Modular Battery Pack Production Line with Laser Welding for Ess Units
Application Fields
Large-scale Energy Storage Systems: Ideal for power grid peak regulation, renewable energy storage, and beyond.
Home Energy Storage Systems: Tailored for household energy storage battery packs, bringing efficiency to everyday power solutions.
Industrial Energy Storage Systems: Suited for factory backup power, micro-grid systems, and more, ensuring uninterrupted power when needed most.
 
Modular Battery Pack Production Line with Laser Welding for Ess Units
 
Services and Support
Customized Solution Design: We offer bespoke solutions tailored to meet each customer's unique needs, ensuring optimal performance.
Technical Training: Comprehensive operation and maintenance training is provided, empowering customers with the knowledge to maximize their production line's potential.
After-sales Service: Enjoy peace of mind with our 24-hour rapid-response service, ensuring your production line operates smoothly and efficiently at all times.
Main Products

Modular Battery Pack Production Line with Laser Welding for Ess Units
Company Profile

Modular Battery Pack Production Line with Laser Welding for Ess Units
Huiyao Laser Technology (Luoyang) Co., Ltd., fondly known as Yao Laser, stands at the forefront of the industry as an unparalleled manufacturer of cutting-edge new energy intelligent equipment. We are passionately committed to delivering groundbreaking turnkey solutions for Battery Module PACK Production Lines, as well as CCS Intelligent Manufacturing Production Lines across a multitude of industries, pioneering the future of manufacturing.
Since its inception in 2019, Yao Laser has been on a relentless pursuit of excellence, propelling the advancement and application of laser technology to new heights. We pride ourselves in furnishing clients with laser equipment and Battery Module PACK Automated Production Lines of exceptional quality and performance, alongside our sophisticated CCS Intelligent Manufacturing Production Line, setting new benchmarks in the industry.

Modular Battery Pack Production Line with Laser Welding for Ess UnitsSpanning an impressive 10,800 square meters, our company is a hub of innovation, boasting a plethora of both automated and semi-automated production lines. Equipped with state-of-the-art laser welding equipment, we are fully prepared to meet the dynamic demands of the industry, ensuring the highest standards of production and precision.

Certifications

Modular Battery Pack Production Line with Laser Welding for Ess UnitsHuiyao Laser Technology (Luoyang) Co., Ltd proudly holds ISO 9001 Quality Management System Certification, ISO 14001 Environmental Management System Certification, and ISO 45001 Occupational Health and Safety Management Certification. By actively promoting standardized production models, we significantly enhance product quality management and ensure rock-solid after-sales service guarantees. Our unwavering commitment is to provide our customers with not only reliable products but also unmatched high-quality service, setting a benchmark in excellence and trustworthiness.

Exhibition&Customers

Modular Battery Pack Production Line with Laser Welding for Ess UnitsModular Battery Pack Production Line with Laser Welding for Ess Units

Our Partners

Modular Battery Pack Production Line with Laser Welding for Ess UnitsSince its inception, Huiyao Laser Technology (Luoyang) Co., Ltd has forged robust and enduring alliances with a distinguished roster of leading domestic and global enterprises. Among our esteemed partners are industry giants such as CALB (China Aviation Lithium Battery), the innovative powerhouse BYD, and the trailblazers at SVOLT Energy. Our connections extend to the influential State Energy Group and the reputable Xuji Group. We are also proud of our collaborations with Sacred Sun Power, the dynamic Tianhui Lithium Battery, New Taihang, and the forward-thinking Harbin Coslight. Additionally, our strategic partnership with Wan Yang Lithium Battery further exemplifies our commitment to excellence and innovation in the battery technology sector.

Packaging & Shipping

Modular Battery Pack Production Line with Laser Welding for Ess Units

FAQ

Q1: What is the production cycle of this production line? Can it meet the needs of large-scale production?
A1: The PACK line of Huiyao Laser adopts a highly automated design. The production cycle can reach ≤ 2 minutes per module, and it supports 7x24-hour continuous operation, fully meeting the needs of large-scale production.

Q2: Does the production line support the production of battery modules of different specifications and models?
A2: Our PACK line adopts a modular design and can be flexibly adjusted according to customer needs. It supports the production of prismatic battery modules of various specifications and models, with strong adaptability.

Q3: How to ensure precision and consistency during the welding process?
A3: The production line uses high-precision laser welding technology, with a welding precision of up to ±0.1mm. At the same time, it is equipped with an intelligent detection system to monitor the welding quality in real-time, ensuring the consistency of each module.

Q4: Is the degree of automation of the production line high enough? Does it require a lot of manual intervention?
A4: The PACK line of Huiyao Laser has a high degree of automation of over 95%, covering processes such as feeding, sorting, stacking, welding, encapsulation, detection, and unloading, greatly reducing manual intervention and improving production efficiency.

Q5: How does the production line ensure that the quality of each module meets the standards?
A5: The production line is equipped with various detection devices, including voltage detectors, internal resistance testers, insulation withstand voltage testers, etc., to ensure that each module meets the standards in terms of electrical performance, insulation, and safety.

Q6: Do the daily maintenance and upkeep of the production line require professional technicians?
A6: Our production line has a simple design and is easy to maintain. At the same time, detailed operation manuals and technical training are provided. In addition, Huiyao Laser also offers a professional after-sale service team to ensure that customers can quickly solve maintenance problems.

Q7: Is the initial investment and long-term operating cost of the production line relatively high?
A7: Although the initial investment is high, the high efficiency and low defect rate of the production line can significantly reduce long-term operating costs. In addition, automated equipment reduces labor costs and material waste, with a high return on investment.

Q8: Can the production line be customized according to our special requirements?
A8: Huiyao Laser provides customized solutions and can adjust the production line design according to the specific needs of customers, ensuring that different specifications, models, and process requirements are met.

Q9: Does the production line meet environmental protection requirements?
A9: Our production line uses energy - saving designs and environment-friendly materials to reduce energy consumption and environmental pollution. At the same time, processes such as glue coating and welding are in line with green manufacturing standards.

Q10: If there are problems with the production line, can we quickly get technical support?
A10: Huiyao Laser provides 24-hour quick-response service and has a professional after-sale service team to ensure that customers have no worries during the production process.

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