| Customization: | Available |
|---|---|
| Production Scores: | Multiple Varieties |
| Production Continuity: | Continuous |
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| Key Parameters | Description |
| Estimated Daily Output | 500-1000 modules (adjustable based on configuration and production cycle time) |
| Estimated Daily Energy Consumption | 5000-8000 kWh (calculated based on equipment runtime and power consumption) |
| Included Equipment | Automatic assembly machines, laser welding machines, inspection equipment, packaging machines, conveyor systems, QC integration systems |
| Payment Terms | 50% advance payment, 50% before shipment |
| Delivery Lead Time | 2-3 months (from contract signing to equipment delivery) |
Key Features and Functions
High Automation: Fully automated assembly equipment reduces manual intervention and improves production efficiency.
Integrated QC System: Real-time monitoring of welding quality, voltage, internal resistance, temperature, and other critical parameters ensures product consistency.
Flexible Design: Supports the production of multiple battery module specifications and can be easily reconfigured.
Intelligent Management: Integrated MES (Manufacturing Execution System) for real-time production data monitoring, analysis, and traceability.
Energy Efficiency: Utilizes energy-saving equipment to reduce power consumption and meet green manufacturing standards.
High Reliability: Stable operation with low failure rates, supporting continuous production.
Included Workstations
Loading Station: Automated loading system feeds battery cells into the production line.
Assembly Station: Automated assembly machines assemble battery cells into modules.
Welding Station: Laser welding machines perform high-precision welding on battery modules.
Inspection Station: Integrated QC system inspects welding quality, voltage, internal resistance, temperature, and other parameters.
Packaging Station: Automated packaging machines package finished products.
Unloading Station: Finished products are transported to the storage area via an automated unloading system.
Production Line Working Principle
The production line uses automated equipment and an integrated QC system to achieve automatic assembly, welding, inspection, and packaging of battery modules. Each workstation is connected via a conveyor system to ensure a continuous and efficient production process. The QC system monitors production data in real-time to ensure product quality, while the MES system optimizes production cycles and improves efficiency.
Production Line Application Scope
This production line is suitable for manufacturing solid-state battery modules with the following specifications and applications:
Specifications: 50Ah-100Ah, 3.7V-4.2V
Power: Suitable for medium to high-power applications
Applications: Electric vehicles, energy storage systems, consumer electronics, industrial equipment, etc.
Production Line Technical Parameters
| Parameter Category | Parameter Item | Parameter Value | Remarks |
| Production Efficiency | Daily Output | 500-1000 modules | Adjustable based on configuration |
| Cycle Time | 30-60 seconds/module | Depends on module complexity | |
| Energy Consumption | Daily Energy Consumption | 5000-8000 kWh | Based on equipment runtime and power |
| Total Equipment Power | 100-200 kW | Adjustable based on configuration | |
| Equipment Configuration | Included Equipment | Automatic assembly machines, laser welding machines, inspection equipment, packaging machines, conveyor systems, QC integration systems | Customizable based on customer needs |
| Control System | PLC + Touchscreen | Supports remote monitoring and data analysis | |
| Intelligent Management | Integrated MES system | Real-time production data monitoring | |
| Production Line Specifications | Line Length | 20-50 meters | Adjustable based on workstation layout |
| Line Width | 2-3 meters | Adjustable based on equipment layout | |
| Line Height | 2-2.5 meters | Adjustable based on equipment height | |
| Product Specifications | Battery Capacity | 50Ah-100Ah | Supports multiple capacity specifications |
| Battery Voltage | 3.7V-4.2V | Supports multiple voltage specifications | |
| Module Size | Customizable | Designed based on customer requirements | |
| Welding Technology | Welding Method | Laser welding | High precision, low resistance |
| Welding Precision | ±0.1mm | Ensures welding quality | |
| Inspection Capability | Inspection Items | Welding quality, voltage, internal resistance, temperature, etc. | Ensures product consistency |
| Inspection Precision | Voltage: ±0.01V, Internal Resistance: ±0.1mΩ | High-precision inspection equipment | |
| Packaging Capability | Packaging Method | Automated packaging | Supports multiple packaging formats |
| Packaging Speed | Synchronized with production cycle | Ensures production efficiency | |
| Environmental Requirements | Operating Temperature | 20-25ºC | Ensures stable equipment operation |
| Relative Humidity | 40-60% | Prevents battery moisture damage | |
| Power Supply | 380V±10%, 50Hz | Standard industrial power supply | |
| Delivery Lead Time | Delivery Time | 3-6 months | From contract signing to delivery |
| After-Sales Service | Warranty Period | 1 year | Lifetime technical support provided |
| Installation and Debugging | Installation, debugging, and operator training provided | Ensures smooth production startup | |
| Response Time | 24-hour response | Quick resolution of customer issues |
Huiyao Laser Technology (LuoYang) Co., Ltd. (AKA Yao Laser) is an industry-leading manufacturer of new energy intelligent equipment, dedicated to providing innovative turnkey solutions for Battery Module PACK Production Lines and CCS Intelligent Manufacturing Production Line across various industries.
Since its establishment in2019, Yao Laser has continuously advanced the development and application of laser technology, providing customers with high-quality, high-performance laser equipment and Battery Module PACK Automated Production Lines, and CCS Intelligent Manufacturing Production Line. The company covers an area of 10,800 Square Meters and is equipped with a number of automated and semi-automated production lines and advanced laser welding equipment.
It holds IS09001 Quality Management System Certification, IS014001Environmental Management System Certification and IS045001 Occupational Health and Safety Management Certification, The company actively promote standardized production models, improves product quality management and ensure after-sales service guarantee, and commits to providing customers with reliable products and high-quality service.
Since its establishment, Huiyao Laser has established deep cooperation with well-known domestic and international enterprises, such as CALB(China Aviation Lithium Battery), BYD, SVOLT Energy, State Energy Group, Xuji Group, Sacred Sun Power, Tianhui Lithium Battery, New Taihang, Harbin Coslight,and Wan Yang Lithium Battery.
Q1:How is production efficiency ensured?
A1:High automation and intelligent management systems ensure production efficiency and product quality.
Q2:How is product quality controlled?
A2:integrated QC system monitors welding quality, voltage, internal resistance, and other parameters in real-time to ensure product consistency.
Q3:Can the production line be customized?
A3:Yes, the production line can be customized to support different specifications and processes based on customer requirements.
Q4:What is the energy consumption?
A4:Energy-saving equipment is used to optimize energy consumption and meet environmental standards.
Q5:What is the delivery lead time?
A5:The typical delivery lead time is 3-6 months from contract signing to equipment delivery.
Q6:What after-sales services are provided?
A6:Services include installation, debugging, operator training, a 1-year warranty, and lifetime technical support.
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