Smart Assembly Line for Efficient Prismatic Battery Packs

Product Description

Product Description

The Huiyao Laser Energy Storage Prismatic Battery Module PACK Line represents the pinnacle of efficiency, intelligence, and customization in automated production lines, tailored specifically for the dynamic energy storage sector. Perfectly suited to diverse applications such as large-scale energy storage systems, home energy storage, and industrial solutions, this cutting-edge production line seamlessly integrates state-of-the-art laser welding technology, sophisticated automated assembly systems, and advanced intelligent detection equipment. It is meticulously designed to deliver high-consistency and supremely reliable battery modules to our valued customers.

High-precision Laser Welding

Our avant-garde laser welding technology ensures impeccable precision in welding cell tabs and connection pieces, resulting in welds of exceptional strength and minimal resistance. This dramatically enhances the electrical performance and safety of the battery modules.
With a contact-free and contamination-free process, our welding technique is ideal for meeting the high standards required in the production of energy storage batteries.

 

Fully Automated Production

Experience the pinnacle of automation with our production line, which expertly manages every stage from cell feeding, sorting, and stacking, to welding, encapsulation, detection, and unloading. This significantly minimizes manual intervention while elevating production efficiency to new heights.
Our automated equipment operates with unwavering stability, equipped to meet the relentless demand for continuous 7x24 hour production.

 

Intelligent Detection and Monitoring


Our cutting-edge detection devices, including voltage detectors, internal resistance testers, and insulation withstand voltage testers, ensure each module's electrical performance and safety are consistently up to standard.
The intelligent monitoring system provides real-time production data insights, empowering quality traceability and process optimization like never before.

 

Flexible Customized Design

Our production line boasts impressive flexibility, allowing seamless adjustments to accommodate the production of prismatic battery modules across various specifications and models to meet customer-specific requirements.
With a modular design that facilitates effortless upgrading and maintenance, we are primed to meet future capacity expansion needs with ease.

 

High Efficiency, Energy-saving and Environment-friendly

With a commitment to sustainability, our energy-saving designs and environmentally friendly materials significantly reduce energy consumption and minimize environmental impact.
Our processes, including glue coating and welding, are fully compliant with green manufacturing standards, aiding our customers in achieving their sustainable development goals.
 

Main Parameters

Production Cycle	≥ 12 PPM (Can be adjusted according to requirements)
Welding Precision	±0.1mm
Detection Items	Voltage, Internal Resistance, Insulation, Withstand Voltage, etc.
Applicable Cell Types	Prismatic Cells (Lithium Iron Phosphate, Nickel - Cobalt - Manganese Lithium, etc.)
Production Line Compatibility	Supports various module sizes and structural designs
Degree of Automation	≥ 95%

Product Process Flow

Application Fields
Large-scale Energy Storage Systems: Perfect for applications such as power grid peak regulation and renewable energy storage.
Home Energy Storage Systems: Ideal for household energy storage battery packs.
Industrial Energy Storage Systems: Tailored for factory backup power supplies and micro-grid systems.

 

 

Services and Support
Customized Solution Design: We offer bespoke solutions tailored to meet the unique needs of our customers.
Technical Training: Comprehensive operation and maintenance training provided to ensure our customers are thoroughly equipped.
After-sales Service: Enjoy peace of mind with our 24-hour rapid-response service, ensuring the production line operates smoothly at all times.

Main Products

Company Profile

Huiyao Laser Technology (LuoYang) Co., Ltd., fondly recognized as Yao Laser, stands proudly at the forefront of the industry as a pioneering manufacturer of cutting-edge new energy intelligent equipment. Renowned for crafting innovative turnkey solutions, we specialize in pioneering Battery Module PACK Production Lines and CCS Intelligent Manufacturing Production Lines that cater to a broad spectrum of industries.
Since its inception in 2019, Yao Laser has been unwavering in its pursuit of advancing laser technology, integrating this expertise into the creation of high-quality, high-performance laser equipment. Our repertoire includes sophisticated Battery Module PACK Automated Production Lines and comprehensive CCS Intelligent Manufacturing Production Lines, ensuring we meet the diverse needs of our valued clientele.
Occupying an impressive facility that spans 10,800 Square Meters, our company is outfitted with a suite of both fully automated and semi-automated production lines. These are complemented by state-of-the-art laser welding equipment, underscoring our commitment to delivering excellence and innovation in every product we craft.

Certifications

At Huiyao Laser Technology (Luoyang) Co., Ltd, we proudly uphold an unparalleled standard of excellence, as evidenced by our esteemed certifications. We are honored to possess the IS09001 Quality Management System Certification, which underscores our unwavering dedication to superior product quality. Our commitment to environmental stewardship is reflected in our acquisition of the IS014001 Environmental Management System Certification. Furthermore, ensuring the safety and well-being of our workforce is a cornerstone of our operations, highlighted by our IS045001 Occupational Health and Safety Management Certification. With a proactive approach to standardized production models, we continually refine our processes to enhance product quality management. Our dedication extends beyond the sale, as we provide an uncompromising after-sales service guarantee. We are steadfast in our promise to deliver not only reliable products but also an exceptional, high-quality service experience to our valued customers.

Exhibition&Customers

Our Partners

Since its inception, Huiyao Laser Technology (Luoyang) Co., Ltd has cultivated robust and enduring partnerships with prestigious and influential enterprises across both the domestic and global markets. Our esteemed partners include luminaries such as CALB (China Aviation Lithium Battery), the innovative giant BYD, pioneering forces like SVOLT Energy, and key players such as State Energy Group and Xuji Group. Additionally, we proudly collaborate with industry vanguards Sacred Sun Power, Tianhui Lithium Battery, New Taihang, Harbin Coslight, and the dynamic Wan Yang Lithium Battery. These alliances underscore our commitment to excellence and our strategic vision for a progressive and sustainable future.

Packaging & Shipping

FAQ

Q1: What is the production cycle of this production line? Can it meet the needs of large-scale production?
A1: The PACK line of Huiyao Laser adopts a highly automated design. The production cycle can reach ≤ 2 minutes per module, and it supports 7x24-hour continuous operation, fully meeting the needs of large-scale production.

Q2: Does the production line support the production of battery modules of different specifications and models?
A2: Our PACK line adopts a modular design and can be flexibly adjusted according to customer needs. It supports the production of prismatic battery modules of various specifications and models, with strong adaptability.

Q3: How to ensure precision and consistency during the welding process?
A3: The production line uses high-precision laser welding technology, with a welding precision of up to ±0.1mm. At the same time, it is equipped with an intelligent detection system to monitor the welding quality in real-time, ensuring the consistency of each module.

Q4: Is the degree of automation of the production line high enough? Does it require a lot of manual intervention?
A4: The PACK line of Huiyao Laser has a high degree of automation of over 95%, covering processes such as feeding, sorting, stacking, welding, encapsulation, detection, and unloading, greatly reducing manual intervention and improving production efficiency.

Q5: How does the production line ensure that the quality of each module meets the standards?
A5: The production line is equipped with various detection devices, including voltage detectors, internal resistance testers, insulation withstand voltage testers, etc., to ensure that each module meets the standards in terms of electrical performance, insulation, and safety.

Q6: Do the daily maintenance and upkeep of the production line require professional technicians?
A6: Our production line has a simple design and is easy to maintain. At the same time, detailed operation manuals and technical training are provided. In addition, Huiyao Laser also offers a professional after-sale service team to ensure that customers can quickly solve maintenance problems.

Q7: Is the initial investment and long-term operating cost of the production line relatively high?
A7: Although the initial investment is high, the high efficiency and low defect rate of the production line can significantly reduce long-term operating costs. In addition, automated equipment reduces labor costs and material waste, with a high return on investment.

Q8: Can the production line be customized according to our special requirements?
A8: Huiyao Laser provides customized solutions and can adjust the production line design according to the specific needs of customers, ensuring that different specifications, models, and process requirements are met.

Q9: Does the production line meet environmental protection requirements?
A9: Our production line uses energy - saving designs and environment-friendly materials to reduce energy consumption and environmental pollution. At the same time, processes such as glue coating and welding are in line with green manufacturing standards.

Q10: If there are problems with the production line, can we quickly get technical support?
A10: Huiyao Laser provides 24-hour quick-response service and has a professional after-sale service team to ensure that customers have no worries during the production process.