Automated Precision Welding System for Battery Assembly Quality Assurance

Product Details
Customization: Available
Production Scores: Multiple Varieties
Production Continuity: Continuous
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  • Automated Precision Welding System for Battery Assembly Quality Assurance
  • Automated Precision Welding System for Battery Assembly Quality Assurance
  • Automated Precision Welding System for Battery Assembly Quality Assurance
  • Automated Precision Welding System for Battery Assembly Quality Assurance
  • Automated Precision Welding System for Battery Assembly Quality Assurance
  • Automated Precision Welding System for Battery Assembly Quality Assurance
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  • Overview
  • Product Description
  • Main Products
  • Company Profile
  • Certifications
  • Exhibition&Customers
  • Our Partners
  • FAQ
Overview

Basic Info.

Model NO.
Huiyao Laser
Condition
New
Automation
Automatic
After-sales Service
Engineers Available to Service Machinery Overseas
OEM
Yes
Quality
100% Inspection
Welding Precision
±0.1mm
Degree of Automation
≥ 95%
Certification
CE ISO FDA
Transport Package
International Shipping Packaging
Specification
Standard
Trademark
Huiyao
Origin
China

Packaging & Delivery

Package Size
2400.00cm * 2000.00cm * 2500.00cm
Package Gross Weight
2000.000kg

Product Description

Product Description

Introducing the Huiyao Laser Energy Storage Prismatic Battery Module PACK Line: a marvel of engineering and automation tailored for the energy storage sector. This sophisticated production line is crafted for diverse applications, including expansive energy storage systems, residential setups, and industrial solutions. At its core, it merges state-of-the-art laser welding technology with automated assembly systems and intelligent detection capabilities, delivering battery modules of exceptional consistency and reliability.

Automated Precision Welding System for Battery Assembly Quality Assurance
Automated Precision Welding System for Battery Assembly Quality Assurance
High-Precision Laser Welding

Experience the pinnacle of precision with our advanced laser welding technology, guaranteeing impeccable welding between cell tabs and connectors. This process ensures superior strength and minimal resistance, markedly elevating the electrical performance and safety of each module.
Our contact-free, pollution-free welding process is expertly designed for the stringent production requirements of high-standard energy storage batteries.
 
Fully Automated Production

Delight in the efficiency of a highly automated production line that handles every process from cell feeding to sorting, stacking, welding, encapsulation, detection, and unloading. This automation minimizes manual intervention and propels production efficiency to new heights.
Our stable automated equipment is engineered for 24/7 operation, adeptly meeting continuous production demands with unwavering reliability.
Automated Precision Welding System for Battery Assembly Quality Assurance
 
Automated Precision Welding System for Battery Assembly Quality Assurance
Intelligent Detection and Monitoring


Our cutting-edge detection devices, including voltage detectors and resistance testers, ensure every module's electrical performance and safety adhere to the highest standards.
A sophisticated monitoring system captures real-time production data, facilitating quality traceability and enhancing process optimization for unrivaled excellence.
 
Flexible Customized Design

Enjoy unparalleled flexibility as our production line adapts to customer specifications, ready to produce prismatic battery modules across varied dimensions and models.
Our modular design not only simplifies upgrades and maintenance but also anticipates future expansion demands, ensuring lasting agility.
Automated Precision Welding System for Battery Assembly Quality Assurance
 
Automated Precision Welding System for Battery Assembly Quality Assurance


High Efficiency, Energy-Saving, and Environmentally Friendly

With energy-conserving designs and eco-friendly materials, our production line significantly cuts energy use and minimizes environmental impact.
From glue coating to welding, every process aligns with green manufacturing standards, enabling customers to pursue sustainable growth.

 

Main Parameters
Production Cycle ≥ 12 PPM (Can be adjusted according to requirements)
Welding Precision ±0.1mm
Detection Items Voltage, Internal Resistance, Insulation, Withstand Voltage, etc.
Applicable Cell Types Prismatic Cells (Lithium Iron Phosphate, Nickel - Cobalt - Manganese Lithium, etc.)
Production Line Compatibility Supports various module sizes and structural designs
Degree of Automation ≥ 95%

Product Process Flow
Main Processes in the Module Section:
Automated Precision Welding System for Battery Assembly Quality Assurance
Main Processes in the PACK Section
Automated Precision Welding System for Battery Assembly Quality AssuranceApplication Fields
Large-Scale Energy Storage Systems: Ideal for power grid peak regulation and renewable energy storage.
Home Energy Storage Systems: Perfectly suited for household energy storage battery packs.
Industrial Energy Storage Systems: Designed for factory backup power and micro-grid systems.
 
Automated Precision Welding System for Battery Assembly Quality Assurance
 
Services and Support
Customized Solution Design: We offer bespoke solutions crafted to meet your specific requirements.
Technical Training: Comprehensive training equips customers with essential operation and maintenance skills.
After-Sales Service: Enjoy peace of mind with our 24-hour rapid-response service, ensuring your production line runs smoothly.
Main Products

Automated Precision Welding System for Battery Assembly Quality Assurance
Company Profile

Automated Precision Welding System for Battery Assembly Quality Assurance
Huiyao Laser Technology (Luoyang) Co., Ltd., also known as Yao Laser, stands at the forefront of the industry as a premier innovator in new energy intelligent equipment. We are passionately committed to delivering cutting-edge turnkey solutions, specializing in Battery Module PACK Production Lines and CCS Intelligent Manufacturing Production Line solutions that span a multitude of industries.
Since its inception in 2019, Yao Laser has consistently been at the vanguard of laser technology development and application. We pride ourselves on furnishing our clients with top-tier, high-performance laser equipment and expertly designed Battery Module PACK Automated Production Lines, as well as CCS Intelligent Manufacturing Production Line solutions.

Automated Precision Welding System for Battery Assembly Quality AssuranceOccupying a substantial land area of 10,800 square meters, our company boasts a sophisticated infrastructure featuring numerous automated and semi-automated production lines. Alongside, we are equipped with state-of-the-art laser welding equipment, ensuring we stay at the cutting edge of technological advancement.

Certifications

Automated Precision Welding System for Battery Assembly Quality AssuranceHuiyao Laser Technology (Luoyang) Co., Ltd proudly holds the prestigious IS09001 Quality Management System Certification, IS014001 Environmental Management System Certification, and IS045001 Occupational Health and Safety Management Certification. Our firm is dedicated to actively promoting standardized production models to enhance product quality management. We ensure exceptional after-sales service, committing to delivering not just reliable products but also outstanding customer service. Choose us for unparalleled trust and excellence.

Exhibition&Customers

Automated Precision Welding System for Battery Assembly Quality AssuranceAutomated Precision Welding System for Battery Assembly Quality Assurance

Our Partners

Automated Precision Welding System for Battery Assembly Quality AssuranceSince its founding, Huiyao Laser Technology (Luoyang) Co., Ltd has forged robust and lasting partnerships with prestigious domestic and international enterprises. Our esteemed collaborators include industry giants such as CALB (China Aviation Lithium Battery), BYD, SVOLT Energy, State Energy Group, Xuji Group, Sacred Sun Power, Tianhui Lithium Battery, New Taihang, Harbin Coslight, and Wan Yang Lithium Battery. These alliances reflect our commitment to excellence and innovation in the realm of cutting-edge battery assembly production for electric vehicle solutions.

FAQ

Q1: What is the production cycle of this production line? Can it meet the needs of large - scale production?
A1: The PACK line of Huiyao Laser adopts a highly automated design. The production cycle can reach ≤ 2 minutes per module, and it supports 7x24 - hour continuous operation, fully meeting the needs of large - scale production.

Q2: Does the production line support the production of battery modules of different specifications and models?
A2: Our PACK line adopts a modular design and can be flexibly adjusted according to customer needs. It supports the production of prismatic battery modules of various specifications and models, with strong adaptability.

Q3: How to ensure precision and consistency during the welding process?
A3: The production line uses high - precision laser welding technology, with a welding precision of up to ±0.1mm. At the same time, it is equipped with an intelligent detection system to monitor the welding quality in real - time, ensuring the consistency of each module.

Q4: Is the degree of automation of the production line high enough? Does it require a lot of manual intervention?
A4: The PACK line of Huiyao Laser has a high degree of automation of over 95%, covering processes such as feeding, sorting, stacking, welding, encapsulation, detection, and unloading, greatly reducing manual intervention and improving production efficiency.

Q5: How does the production line ensure that the quality of each module meets the standards?
A5: The production line is equipped with various detection devices, including voltage detectors, internal resistance testers, insulation withstand voltage testers, etc., to ensure that each module meets the standards in terms of electrical performance, insulation, and safety.

Q6: Do the daily maintenance and upkeep of the production line require professional technicians?
A6: Our production line has a simple design and is easy to maintain. At the same time, detailed operation manuals and technical training are provided. In addition, Huiyao Laser also offers a professional after - sales service team to ensure that customers can quickly solve maintenance problems.

Q7: Is the initial investment and long - term operating cost of the production line relatively high?
A7: Although the initial investment is high, the high efficiency and low defect rate of the production line can significantly reduce long - term operating costs. In addition, automated equipment reduces labor costs and material waste, with a high return on investment.

Q8: Can the production line be customized according to our special requirements?
A8: Huiyao Laser provides customized solutions and can adjust the production line design according to the specific needs of customers, ensuring that different specifications, models, and process requirements are met.

Q9: Does the production line meet environmental protection requirements?
A9: Our production line uses energy - saving designs and environment - friendly materials to reduce energy consumption and environmental pollution. At the same time, processes such as glue coating and welding are in line with green manufacturing standards.

Q10: If there are problems with the production line, can we quickly get technical support?
A10: Huiyao Laser provides 24 - hour quick - response service and has a professional after - sales service team to ensure that customers have no worries during the production process.

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